Additive Masterbatch

Our special range Masterbatches is manufactured with the same innovative technology that is used in our whole production. Therefore, these batches have the extraordinary good dispersion, viscosity, abrasion like our black and color batches.

We manufacture for special contract work for customers and partners Anti-Bacterial

Innovation in Anti-Bacterial

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Flame retardant Masterbatch made by IKV

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New concept and product for antiblocking of polyester films

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Innovation in anti-bacterial

PreMB 23AB101-20

Advantages:

Due to micro-capsulation is our masterbatch less abrasive than others
High white degree due to great dispersion
Proofed effectiveness

Effectiveness:

PreMB 23AB101-20 is a silver-based antimicrobial Masterbatch which can protect against odors, discoloration and other problems caused by microbial contamination.

Straphylococcus aureus ATCC 6538

	hours	KBE/ cfu absolut	Log KBE / log cfu	Germ reduction compared polyesters
	0h	1,36x10⁵	5,13 ₁	--
Polyester pure	18h	1,20x10⁷	7,08 ₂
Polyester with PreMB 23AB101-20	18h	2,83x10⁴	4,45 ₃	2,63

1) Common logarithm of number of viable bacteria immediatly after inoculation on untreated specimen
2) Common logarithm of number of viable bacteria after 18 hours incubtion on untreated specimen
3) Common logarithm of number of viable bacteria after 18 hours incubtion on treated specimen

Klebsiella pneumoniae ATCC 4352

	hours	KBE/ cfu absolut	Log KBE / log cfu	Germ reduction compared polyesters
	0h	5,58x10⁴	4,75 ₁	--
Polyester pure	18h	3,78x10⁷	7,58 ₂
Polyester with PreMB 23AB101-20	18h	1,37x10³	3,14 ₃	4,44

1) Common logarithm of number of viable bacteria immediatly after inoculation on untreated specimen
2) Common logarithm of number of viable bacteria after 18 hours incubtion on untreated specimen
3) Common logarithm of number of viable bacteria after 18 hours incubtion on treated specimen

effectiveness-assessment

“There is a significant antibacterial activity with the test stains Straphylococcus aureus ATCC 6538
And a strong reduction of the test strain Klebsiella pneumoniae ATCC 4352
Under given test conditions for the tested samples with the control material.”
Test and assessments were made by Hohenstein Laboratories GmbH & Co.KG
The biological activity of the test strains and the results of the controls were not to object. The experimental procedure was valid.
Defined according DIN EN ISO 20743:2013

washable

the additive works by releasing a silver ion exclusively in conditions that are conducive to bacterial growth.
As the ion is not released during normal water exposure or laundering, the additive continues to perform reliably over time.

Skin friendly

“The compatibility of the test sample for cells is given. The product can be promoted as skin friendly.”

Test specification:

AW-QW-11.08.03.059: 2015-01
Skin Compatibility test
acid perspiration solution according to DIN EN ISO 105-E04
24h with original persipiration extract in 2 dilutions: 80% and 40%

Flame retardant Masterbatch made by

Flame Retardant Masterbatches and Chips

active substance based on phosphorus
free of halogen and bromine
flame retardant additive integrated in the polymer (durable fire protection)
washable and dyeable
very good spinnability and high LOI
The chips meet the international fire regulation standards B1 and M1
to reach the M1and B1 approx. 5.400 – 6.000 ppm need to be inside the fiber

Flame Retardant Masterbatches

PBT
PreMB 23FR5.0 – PBT based MB with 54.000 ppm phosphorous – most sold FR masterbatch
PET
PreMB 22FR4.0 – PET based MB with 42.000 ppm phosphorous
PreMB 22FR3.0 – PET based MB with 35.000 ppm phosphorous
PreMB 22FR2.3 – PET based MB with 23.000 ppm phosphorous

Flame Retardant PET Chips Super Bright

PET GRISUTEN chips flame retardant super bright
available with different phosphorous content (without TiO2)
PET chips FR 5.400 ppm super bright
PET chips FR 6.000 ppm super bright
PET chips FR 6.500 ppm super bright
PET chips FR 13.000 ppm super bright
PET chips FR 24.000 ppm super bright

all chips are going to be delivered crystalized
Oekotex certificate available

Flame Retardant PET Chips Semidull

PET GRISUTEN chips flame retardant semidull
PET chips FR 6.000 ppm semidull 0,3% TiO2

very low filter pressure value
no pressure increase during spinning
high full bobbin rate

Antiblock

PreMB 22 antiblock1- 4
New Concept and Product for Antiblocking of Polyester Films

Coefficient of friction

Already the Egyptians knew how to help themselves and scattered particles under heavy loads to make them easier to move

Problems in manufacturing transparent film

• Generation of high friction

static charging
unsteady running
low take-up / processing speed
a non-uniform process
bad or impossible unwinding behaviour

• Close contact to machinery components

intensive cutting action on machine components
premature wear of machine components

• Losses of productivity / yield

Current process condition

Solution to the problem so far ?

• Adding Silicate (delustering effect)

Better processing
but
Degradation of the opacity
Reduction of gloss

Just a compromise!

Refractive Index

$refractive-index$

SEM: Standard vs. Antiblocking Pre MB 22antiblock1-4

Standard
Antiblocking Additive
R_a 0.36 µm
R_max 5.47 µm

PreMB 22 antiblock1-4 S

R_a 0.22 µm
R_max 2.06 µm

PreMB 22 antiblock1-4 M

R_a 0.26 µm
R_max 2.49 µm

PreMB 22 antiblock1-4 L

R_a 0.28 µm
R_max 3.22 µm

Product	particle size (d50)	Iron content	Refractive index
PreMB 22 antiblock1-4	0.7 µm	below detection limit (5 mg/kg)	1.61
	Polyester Film		1.58 – 1.64
Silcate	4.9 µm	25 mg/kg	1.46

Reduced Haze

Improved Clarity

Enhanced Gloss

Improved Gloss

Practical Experience

none	Silica	Additive	Blue AB Masterbatch PreMB 22 antiblock1-4 M		Blue AB Masterbatch PreMB 22 antiblock1-4 L
-	500 ppm	Content (A–layers)	500 ppm	1000 ppm	400 ppm	500 ppm
n.a. / n.a.	0.33 / 0.33	Coefficient of Friction	0.32 / 0.33	0.31 / 0.31	0.35 / 0.34	0.34 / 0.34
134	127	Gloss	133	132	134	133
99.8	96,9	Clarity	99,7	99,5	99,4	99,4
0.21 %	2.04 %	Haze	0.68 %	1.11 %	0.49 %	0.58 %

Success with PreMB 22 antiblock1-4

• Products in line with customer requierment

Haze
Gloss
Clarrity

• Competitive solutions
• Film specialities with high value-adding impact
• Quality enhancement
>> PreMB 22 antiblock1-4 for high quality Film application

Enquiries about Additive Masterbatch?

If you interested or have any queries about our Additive Masterbatches please contact our sales team on the following number or email-address:

Telephone +49 (0) 33 86/24 31 93
info (at) pet-innovation.com

Reach Us



IKV – Innovative Kunststoffveredelung GmbH
Grisutenstr. 13
14727 Premnitz



Telefon: +49 (0) 33 86/24 31 93
Telefax: +49 (0) 33 86/24 31 88



E-Mail: info(at)pet-innovation.com

Additive Masterbatch

Innovation in anti-bacterial

PreMB 23AB101-20

Advantages:

Effectiveness:

Straphylococcus aureus ATCC 6538

Klebsiella pneumoniae ATCC 4352

effectiveness-assessment

washable

Skin friendly

Test specification:

Flame retardant Masterbatch made by

Flame Retardant Masterbatches and Chips

Flame Retardant Masterbatches

Flame Retardant PET Chips Super Bright

Flame Retardant PET Chips Semidull

Antiblock

PreMB 22 antiblock1- 4 New Concept and Product for Antiblocking of Polyester Films

Coefficient of friction

Problems in manufacturing transparent film

Current process condition

Solution to the problem so far ?

Refractive Index

SEM: Standard vs. Antiblocking Pre MB 22antiblock1-4

Product

particle size (d50)

Iron content

Refractive index

Reduced Haze

Improved Clarity

Enhanced Gloss

Improved Gloss

Practical Experience

none

Silica

Additive

Blue AB Masterbatch PreMB 22 antiblock1-4 M

Blue AB Masterbatch PreMB 22 antiblock1-4 L

Success with PreMB 22 antiblock1-4

Enquiries about Additive Masterbatch?

Reach Us

Leave A Message

PreMB 22 antiblock1- 4
New Concept and Product for Antiblocking of Polyester Films