Additive Masterbatch

Our special range Masterbatches is manufactured with the same innovative technology that is used in our whole production. Therefore, these batches have the extraordinary good dispersion, viscosity, abrasion like our black and color batches.

We manufacture for special contract work for customers and partners Anti-Bacterial

Innovation in Anti-Bacterial

Flame retardant Masterbatch made by IKV

New concept and product for antiblocking of polyester films

Innovation in anti-bacterial

PreMB 23AB101-20

Advantages:

  • Due to micro-capsulation is our masterbatch less abrasive than others
  • High white degree due to great dispersion
  • Proofed effectiveness

Effectiveness:

PreMB 23AB101-20 is a silver-based antimicrobial Masterbatch which can protect against odors, discoloration and other problems caused by microbial contamination.

Straphylococcus aureus ATCC 6538

hoursKBE/ cfu absolutLog KBE / log cfuGerm reduction compared polyesters
0h1,36x10⁵5,13 ₁--
Polyester pure18h1,20x10⁷7,08 ₂
Polyester with PreMB 23AB101-2018h2,83x10⁴4,45 ₃2,63
1) Common logarithm of number of viable bacteria immediatly after inoculation on untreated specimen
2) Common logarithm of number of viable bacteria after 18 hours incubtion on untreated specimen
3) Common logarithm of number of viable bacteria after 18 hours incubtion on treated specimen

Klebsiella pneumoniae ATCC 4352

hoursKBE/ cfu absolutLog KBE / log cfuGerm reduction compared polyesters
0h5,58x10⁴4,75 ₁--
Polyester pure
18h3,78x10⁷7,58 ₂
Polyester with PreMB 23AB101-2018h1,37x10³3,14 ₃
4,44

1) Common logarithm of number of viable bacteria immediatly after inoculation on untreated specimen
2) Common logarithm of number of viable bacteria after 18 hours incubtion on untreated specimen
3) Common logarithm of number of viable bacteria after 18 hours incubtion on treated specimen

effectiveness-assessment

  • “There is a significant antibacterial activity with the test stains Straphylococcus aureus ATCC 6538
  • And a strong reduction of the test strain Klebsiella pneumoniae ATCC 4352
  • Under given test conditions for the tested samples with the control material.”
  • Test and assessments were made by Hohenstein Laboratories GmbH & Co.KG
  • The biological activity of the test strains and the results of the controls were not to object. The experimental procedure was valid.
  • Defined according DIN EN ISO 20743:2013

washable

  • the additive works by releasing a silver ion exclusively in conditions that are conducive to bacterial growth.
  • As the ion is not released during normal water exposure or laundering, the additive continues to perform reliably over time.

Skin friendly

“The compatibility of the test sample for cells is given. The product can be promoted as skin friendly.”

Test specification:

AW-QW-11.08.03.059: 2015-01
Skin Compatibility test
acid perspiration solution according to DIN EN ISO 105-E04
24h with original persipiration extract in 2 dilutions: 80% and 40%

Flame retardant Masterbatch made by

Flame Retardant Masterbatches and Chips

  • active substance based on phosphorus
  • free of halogen and bromine
  • flame retardant additive integrated in the polymer (durable fire protection)
  • washable and dyeable
  • very good spinnability and high LOI
  • The chips meet the international fire regulation standards B1 and M1
  • to reach the M1and B1 approx. 5.400 – 6.000 ppm need to be inside the fiber

Flame Retardant Masterbatches

PBT
PreMB 23FR5.0 – PBT based MB with 54.000 ppm phosphorous – most sold FR masterbatch
PET
PreMB 22FR4.0 – PET based MB with 42.000 ppm phosphorous
PreMB 22FR3.0 – PET based MB with 35.000 ppm phosphorous
PreMB 22FR2.3 – PET based MB with 23.000 ppm phosphorous

Flame Retardant PET Chips Super Bright

PET GRISUTEN chips flame retardant super bright
available with different phosphorous content (without TiO2)
PET chips FR 5.400 ppm super bright
PET chips FR 6.000 ppm super bright
PET chips FR 6.500 ppm super bright
PET chips FR 13.000 ppm super bright
PET chips FR 24.000 ppm super bright

  • all chips are going to be delivered crystalized
  • Oekotex certificate available

Flame Retardant PET Chips Semidull

PET GRISUTEN chips flame retardant semidull
PET chips FR 6.000 ppm semidull 0,3% TiO2

  • very low filter pressure value
  • no pressure increase during spinning
  • high full bobbin rate

Antiblock

PreMB 22 antiblock1- 4
New Concept and Product for Antiblocking of Polyester Films

Coefficient of friction

Already the Egyptians knew how to help themselves and scattered particles under heavy loads to make them easier to move

Problems in manufacturing transparent film

 

• Generation of high friction

  • static charging
  • unsteady running
  • low take-up / processing speed
  • a non-uniform process
  • bad or impossible unwinding behaviour

• Close contact to machinery components

  • intensive cutting action on machine components
  • premature wear of machine components

• Losses of productivity / yield

Current process condition

Solution to the problem so far ?

• Adding Silicate (delustering effect)

  • Better processing
    but
  • Degradation of the opacity
  • Reduction of gloss

Just a compromise!

Refractive Index

SEM: Standard vs. Antiblocking Pre MB 22antiblock1-4

Standard
Antiblocking Additive
Ra 0.36 µm
Rmax 5.47 µm
PreMB 22 antiblock1-4 S

Ra 0.22 µm
Rmax 2.06 µm

PreMB 22 antiblock1-4 M

Ra 0.26 µm
Rmax 2.49 µm

PreMB 22 antiblock1-4 L

Ra 0.28 µm
Rmax 3.22 µm

Product

particle size (d50)

Iron content

Refractive index

PreMB 22 antiblock1-40.7 µm
below detection limit
(5 mg/kg)
1.61
Polyester Film 1.58 – 1.64
Silcate
4.9 µm25 mg/kg1.46

Reduced Haze

Improved Clarity

Enhanced Gloss

Improved Gloss

Practical Experience

none

Silica

Additive

Blue AB Masterbatch PreMB 22 antiblock1-4 M

Blue AB Masterbatch PreMB 22 antiblock1-4 L

-500 ppmContent (A–layers)500 ppm1000 ppm400 ppm500 ppm
n.a. / n.a.
0.33 / 0.33
Coefficient of Friction 0.32 / 0.330.31 / 0.310.35 / 0.340.34 / 0.34
134
127Gloss133132134133
99.896,9Clarity99,799,599,499,4
0.21 %2.04 %Haze0.68 %1.11 %0.49 %0.58 %

Success with PreMB 22 antiblock1-4

• Products in line with customer requierment

  • Haze
  • Gloss
  • Clarrity

• Competitive solutions
• Film specialities with high value-adding impact
• Quality enhancement
>> PreMB 22 antiblock1-4 for high quality Film application

Enquiries about Additive Masterbatch?

If you interested or have any queries about our Additive Masterbatches please contact our sales team on the following number or email-address:

Telephone +49 (0) 33 86/24 31 93
info (at) pet-innovation.com

Reach Us

IKV – Innovative Kunststoffveredelung GmbH
Grisutenstr. 13
14727 Premnitz

Telefon: +49 (0) 33 86/24 31 93
Telefax: +49 (0) 33 86/24 31 88

E-Mail: info(at)pet-innovation.com

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